坚守本质 勇于创新
Certificates
Core Technical Advantages
HIGH PRECISION LINEAR GRIPPING FEED MECHANISM
- ◉ Uses gripper to clamp the material, feeding it in a horizontal linear moving way for stable and reliable operation.
- ◉ When the gripper sends the material into place and starts to return, another synchronous anti-return gripper holds the material, ensuring no retraction.
- ◉ No baffle device is required, avoiding damage to the wire head end surface and producing a clean cutting end face, which helps improve the accuracy of cold upsetting products.
- ◉ The holding force of both grippers in the feeding mechanism is adjustable, ensuring normal feeding while reducing damage to the material surface.
- ◉ The gripper can open at any position under electric control, making feeding, discharging, or idle test runs convenient and quick to operate.
- ◉ Equipped with an electronic control system for automatically adjusting feeding length, realizing intelligent feeding operation.
- ◉ Lowers operating cost: the production cost of a feeding gripper is much lower than that of a feeding wheel, and it offers longer service life with less wear.
- ◉ Feeding accuracy is greatly improved, no longer limited by the angle of the old ratchet feeding mechanism, providing an effective guarantee for upsetting high-precision products.
ADJUSTABLE KNOCK OUT MECHANISM FOR MALE DIE
- ◉ Each station of the knock-out mechanism for the male die is installed separately and can be adjusted individually.
- ◉ The speed of knock-out time for the male die can be adjusted according to cold upsetting requirements.
- ◉ The length of knock-out travel for the male die can be adjusted according to cold upsetting requirements.
- ◉ The reset pressure for each station of the knock-out mechanism can be adjusted individually, effectively reducing transmission load.
- ◉ The safety pin can be exchanged individually and quickly for each station.
- ◉ It is simple and convenient to adjust knock-out movement, with no need to replace the knock-out rod.
INTELLIGENT TOUCH SCREEN OPERATING & DETECTING SYSTEM
- ◉ The data of load current, rotational speed and frequency of the equipment can be visually displayed.
- ◉ It is equipped with dual counting function (daily and cumulative total), with record saving function for infinite number of items.
- ◉ Real-time collection of load current data for the upsetting process, monitoring the production status of the equipment.
- ◉ Records the number of molded products in each group, compares the working life of the die, and can set prompt reminders.
- ◉ The system has a signal monitoring function, helping technicians maintain the equipment’s electrical circuit.
- ◉ It has an automatic alarm prompt system for abnormal faults, showing troubleshooting methods to help operators remove faults and resume production.
- ◉ If the converter fails, scan the QR code on the advanced terminal display with a smartphone to access cloud data and quickly understand the problem content.
- ◉ The working status of the equipment is distinguished by tri-color signal lights (Red, Yellow, Green), making it easy to identify.
- ◉ Equipped with an electro-pulse digital baffle device, adjusted via touch screen, no need to adjust by handwheel or change the stop rod for different product lengths.
- ◉ The feeding length is digitalized by electro-pulse device, adjusted via touch screen without manual handwheel operation.
- ◉ A micro inching device (electronic handwheel) is provided for convenient equipment adjustment and gripper check.
- ◉ Since the first forming stage easily produces waste, it automatically excludes “to be inspected” products for the first production run (the exclusion number can be adjusted freely, optional).
- ◉ Safety protective grating: protects personnel safety in the testing area. If a hand enters the operating area, the equipment stops immediately with no linkage required (optional).
- ◉ If the equipment is running normally and the door is accidentally opened, it stops immediately and indicates the exact door position (optional).
- ◉ Real-time temperature detection for crankshaft and slider. If the monitoring mechanism detects abnormal high temperature, the machine stops and alarms immediately, indicating the exact location (4 detection points available, optional).
- ◉ Constant-temperature apparatus in the electrical control box ensures stable temperature and prolongs the working life of main driver and electrical components (optional).
- ◉ Cooling oil pipes can be lifted and lowered automatically for convenient adjustment. When lifted, the oil pump closes to avoid choking and oil spillage (optional).
- ◉ Smart electricity meter system detects actual power consumption, current value, voltage value and power factor of the equipment (optional).
- ◉ Automatic air supply controller automatically blows away chip segments and debris from the die surface (optional).
- ◉ A converter can be installed on the conveyor belt to freely adjust transportation speed according to production pace (optional).
- ◉ Cloud platform for equipment monitoring system connects to the cloud platform via Internet of Things, enabling real-time understanding of production status and remote monitoring via smartphone APP (optional).
- ◉ Open interface for data collection: by opening this interface, the client’s ERP and MES system can be smoothly accessed to collect real-time equipment data (optional).
- ◉ Continuous production function at super slow speed: this function can produce products requiring slow production at low machine running speed (optional).
SUPER HIGH QUALITY UNITS
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- ◉ Due to the high accurate multi-function compound gripping mechanism, there are translational wide open gripper, nut gripper and turnover wide open gripper, and these 3 grippers can be interchanged and shared at will. However the key breakthrough design is that the turnover wide open gripper can both turn over and widely open, it expands the production range for different kinds of abnormal parts and reduces the manufacturing cost for the dies.
- ◉ High accuracy main sliding block is designed to be connected with rear wing for letting it run stably and precisely. The bottom of front and back wing is adopted super wearing inserted copper plate with self lubrication, it can ensure accuracy and extend service life. The post stations of punching tool can be fulfilled the function of reverse punching.
